How to install mattress conveyors?

Mattress conveyor include frame, conveyor belt, drive roller, lower roller, idler and drive device. The mattress conveyors have the characteristics of long conveying distance, large capacity and continuous conveying. The operation of mattress conveyor is reliable. It is easy to realize automation and centralized control.

l How to install mattress conveyors?

l How to install the drive device of mattress conveyor?

l How to place mattress conveyors?

How to install mattress conveyors?

The installation of the mattress conveyor starts from the head frame. Then, install the intermediate frames of each section in sequence. Finally install the tail frame.

Before installing the rack, the center line must be drawn over the entire length of the mattress conveyor. When installing each section of the rack, it is necessary to align the center line, as well as building a rack. The individual sections can be connected after they are aligned.

When installing the drive device, make the drive shaft of the mattress conveyor perpendicular to the center line so that the center of the width of the drive drum coincides with the center line. The axis of the reducer and that of the transmission are parallel. All shafts and rollers should be leveled. Install a tensioning device such as a tail wheel, whose roller axis should be perpendicular to the centerline of the mattress conveyor.

After the frame, the transmission device and the tensioning device are installed, the idler frame of the upper and lower idlers can be installed so that the mattress conveyor belt has a curved arc that changes direction slowly.

To ensure that the mattress conveyor always runs on the centerline of the idler and the roller, all idlers and rollers must be lined up and parallel to each other. The supporting structure frame must be straight and horizontal.

Then fix the rack to the foundation or floor. After the mattress conveyor is fixed, feeding and unloading devices can be installed.

How to install the drive device of mattress conveyors?

The drive device is the core control system of the entire mattress conveyor. It mainly drives the operation between the roller and the conveyor belt through the motor and the reducer. The friction force generated is the power to realize the material transportation.

The first principle of the correct installation of the drive device is to comprehensively consider the requirements of maintenance, installation, handling and special conditions. The installation position of the drive device of mattress conveyor will directly affect the tension of the conveyor belt. Before installation, it is necessary to fully consider the difficulty of post-maintenance and the pressure of mattress conveyor handling caused by the environment.

The second principle is to place it at a very large tension value of the mattress conveyor. This can effectively reduce the running resistance of the mattress conveyor. The smooth operation of the mattress conveyor can reduce energy consumption and prolong the service life of other components such as motors and rollers.

How to place mattress conveyor?

During transportation, the mattress conveyor should comply with the relevant regulations of the transportation department. It should not be in contact with acid or alkali. Drive devices and electrical equipment should avoid severe vibration and impact such as scratching, bumping, and falling. Rain and moisture-proof measures should be taken during the storage period. It is better to place mattress conveyor in a sheltered warehouse.

Foshan YIKAI Machinery CO., Ltd are devoted to providing you with the best mattress conveyors and satisfactory services. We hope to have a further negotiation with you.