What are the failures of mattress packing machine?

The mattress packing machine gets the packing material and cut it according to the mattress. The system automatically controls the fetching and cutting of the material. Mattress enters into the packaging bag. The PLC program of the mattress packing machine allows the sealing device to seal mattress properly. Then, it reaches the cutting section.

l What are the failures of mattress packing machine?

l How to deal with the problems of mattress packing machine?

l How to avoid the faults of mattress packing machine?

What are the failures of mattress packing machine?

There is no packaging film of mattress packing machine. Just replace the new one.

There may be faults on the mattress packing machine system. The controller is faulty in self-check.

The cutting position deviates from the color standard. The color label tracking is not turned on. The color of the film color label is too light. Or even the film drive slips.

The cutter is cut on the mattress rather the film. The push rod is not synchronized with the cutter. The cutter holder is too high or too low, and the packaging speed is too fast.

Coke wrinkle marks appear on the sealing. The heat resistance of the outer coating is poor with too high temperature and too slow speed.

The thermometer cannot control the temperature of the whole mattress packing machine.

Sealing is not firm or leakage. The heat-sealing property of the inner layer of the capsule is poor due to too low temperature and too fast speed.

There are any other failures of mattress packing machine, such as heating element damage, solid state relay burn-out, thermocouple damage, and temperature control meter damage.

How to deal with the problems of mattress packing machine?

In the HMI tracking mode interface of mattress packing machine, switch the tracking mode to "Tracking cut".

Refer to the electric eye instruction manual to adjust the sensitivity of electric eye sensing.

Adjust rubber stick pressure or brake tightness.

Refer to the mattress packing machine manual to adjust the position of push finger.

Adjust the height of end sealing parts so that the meshing center of sealing knife is in the middle position of the product height. Slow down the packaging speed.

Lower the temperature and speed up. Replace the film material.

Replace the heating element, the solid state relay, the electric couple, and the temperature control meter.

How to avoid the faults of mattress packing machine?

The use of mattress packing machine can not only improve efficiency, but also increase the packing quality. Mattress packing machine makes the workflow simple, efficient, and exquisite.

Mattress packing machine does not need too many people to watch. It has the advantage of automatic work that there is no complex setup and operation except the working environment. Set and adjust the mattress packing machine according to the requirements of the manual to avoid inappropriate operation.

Be sure to avoid overload. It is recommended to carry out reasonable work arrangement that do not have any excessive and work process.

Foshan YIKAI Machinery CO., Ltd is a professional manufacturer of mattress machinery. We have experienced in designing and building intelligent mattress manufacturing line. Contact us soon!