What problems we may meet with mask machine?

Since the outbreak of covid-19, masks are in short supply in the whole world. Therefore, more and more companies began to produce masks and buy mask machines. However, because they are not familiar with the operation process of the mask machine, many problems will appear in the process of using the mask machine. Therefore, we should be familiar with the causes of some common problems and the measures to solve these problems.

l What problems we may meet with mask machine and how to solve them?

l What does a mask machine mainly consist and what is their function?

l What are the differences in terms of design between automatic mask machine and semi-automatic mask machine?

What problems we may meet with mask machine and how to solve them?

The color code tracking of mask machine is not carried out and the bag length error is large. That is caused by: the set value of bag length is inappropriate; the roller pattern is ground flat, resulting in reduced friction; the roller pressure is small. In response, we should increase the set value of bag length to be equal or slightly greater than the standard length of the color code. Replace the roller and increase the roller pressure.

Continuous or partial cutting of mask machine causes continuous bag connection. That is caused by: the small pressure between two cutters; the blunt cutting edge. In response, we should adjust the pressure between the cutters and grind or replace the cutter.

The paper feeding motor of mask machine does not rotate or does not stop. That is caused by: the stuck paper feed control lever; the damaged paper feeding proximity switch; the damaged starting capacitor is; the fuse is broken. In response, we should first solve the cause of jamming; then replace the paper feed proximity switch and replace the starting capacitor.

The heat seal body does not rise, and the temperature of the heat seal is out of control. The heating pipe is damaged. Or, the safety pipe is broken. The temperature regulator is damaged. In response, we should replace the heating pipe; check the circuit; replace the safety tube; replace the temperature regulator; or, replace thermocouple.

What does a mask machine mainly consist and what is their function?

The main body mask machine is mainly used for automatic production, which can produce 1-4 layers of non-woven fabric, activated carbon and mask filter materials. The whole mask machine starts from raw material feeding to nose line insertion, then edge sealing to cutting out finished products. This is an automatic operation of one line.

Ultrasonic inner ear mask machine. When the mask is moved to the processing position, ultrasonic waves are automatically generated, and then vibration is formed on the ear belt, which is instantly converted into heat, so as to melt the material to be processed, so that the ear belt can be firmly pasted on the inner side of the mask body.

A mask machine is composed of automatic spot-welding machine. This part is used to fuse the elastic belt on the two outer sides of the mask body in the way of ultrasound, and then complete the finished product of ear belt mask.

Ultrasonic bandage mask ear band welding machine. The semi-finished product of the mask machine is input into the conveying device, and then it is wrapped by the pull cylinder. After the ultrasonic flower wheel is pressed, the bandage is cut off, then the finished product.

What are the differences in terms of design between automatic mask machine and semi-automatic mask machine?

The fully automatic plane mask adopts advanced design. It only needs to install known raw materials on the feeding frame. After the modulation is completed, the machine can realize automatic production, which fully realizes the whole process of automatic production. The equipment adopts ultrasonic welding, which is hygienic and environment-friendly. The full-automatic mask machine completes the whole production process from rolling raw materials to finished masks. While the semi-automatic mask machine adopts one to three integrated schemes.

We should know something about the working principle of mask machine, so we can know how to deal with them when confronting operation problems. Foshan Yikai Company is experienced in manufacturing and offering solutions.