What should we check after one day long operation of mask machine?

We all know that mask machine can bring huge profit to manufacturers, but purchasing or repairing mask machine can be expensive. If the mask machine is broken down, we may not produce as many as masks that are ordered by customers, which will do harm to the company’s reputation and finance. Therefore, checking the condition of each part of mask machines is of great significance. And by doing that, it can help mask machine run longer without damage. That is how to prevent situations introduced above from occurring.

l What should we check after one day long operation of mask machine?

l What features should a mask machine have to help the manufacturer lead the market?

l How to make mask machines work at high speed?

What should we check after one day long operation of mask machine?

We should check the transmission system includes motor, gear, reducer, sprocket, chain, conveyor belt and other components of mask machine. Check whether there is dust on the surface of the motor that affects the heat dissipation. Whether gears and sprockets are oiled or fixed. Whether the chain tightness is suitable. Make sure the connecting screws of each transmission part is tight and the lubricating oil of the reducer sufficient. Generally speaking, the lubricating oil must be changed every 1000 to 1500 hours. Also, we should check the circuit connector of the mask machine is tight. Make sure the electric box is clean and monotonous. In addition, we should check whether the air pipe and the cylinder leaks.

What features should a mask machine have to help the manufacturer lead the market?

For mask manufacturers, almost all of them want to keep the high-speed mask machine efficiency at 110 pcs/min. So, in order to dominate the industry, this is a must-to-have feature. Before being packaged with the film, it is necessary to have the mask piles stacked neatly. So that the final masks package will have a clean and ordered package appearance. Also, the packaging qualification rate should get increased. Master skills mentioned above can help you produce masks with high quality within a short period.

How to make mask machines work at high speed?

Before assembly, components of mask machines, such as the ultrasonic generator, transducer and steel mold, should be checked by professional testing equipment. The specific tests are as follows: each mask machine will conduct repeated wave overload test under the load condition of 3 times of normal production parameters, so that the equipment can be started normally under any high load without damaging any internal parts. Each sensor of the mask machine can strictly detect the core parameters such as vibration frequency, impedance and capacitance through expert instruments. The steel mold is made of imported steel and processed by state-owned enterprises with advanced heat treatment technology. So, mask machine has excellent quality. In addition, frequency, current and other data of the steel mold should be tested carefully. In doing so, can we make mask machines work at high speed.

Knowing more about mask machines helps us better select them when purchasing a mask machine. If you want to buy high-quality mask machine, Yikai Company can offer you’re the products with a reasonable price, as well as the solutions.